Fire Door Guide

Failed a Fire Door Inspection? What Happens Next and What Repairs Cost

By Sebastian Grabowski, DC Fire & Security, Luton. Updated October 2026.

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What happens if a fire door fails inspection?

A failed fire door inspection gives you a list of defects to fix, usually with repairs rather than new doors. In our inspections 72% of doors needed at least one repair on a first visit, and 95% of failed doors were repaired, not replaced. Government guidance (updated August 2025) says repairs should be done by a competent contractor as soon as reasonably practicable.

What does it mean when a fire door fails inspection?

It means the door has at least one defect that could stop it holding back fire or smoke. It does not usually mean the door has to be replaced.

Failing is normal. Across 470 doors on first visits, 72% needed at least one repair (339 doors, Sept 2025 to Oct 2026). A failed door had 1.5 repair actions on average. The most common faults were gaps and alignment (39%), seals missing, damaged or painted over (35%) and thresholds or drop seals (16%). See our fire door inspection statistics.

Replacement is the minority outcome. Only about 8% of doors were recommended for replacement, and across three finished programmes 95% of failed doors were repaired.

How do I read a fire door inspection report?

A good report grades every door separately as a pass, a repair with the exact task, or a replacement with the reason, and puts a priority on each.

If your report only gives an overall pass or fail, ask for door-by-door grading before you spend anything. You cannot price or plan repairs without it. Our demo inspection report shows what a per-door report looks like.

GradeWhat it meansWhat to do
PassNo defects foundRecheck at the next scheduled inspection
Repair, high priorityEscape route door that may not close or sealFix first, within days where you can
Repair, routineSeals, signage, small gaps, loose fixingsGroup into one repair visit
ReplaceNot fire-resisting, badly damaged, or no evidence it is a fire doorOrder early, doorsets take weeks to make

How quickly do failed fire doors need to be fixed?

There is no fixed legal deadline. The government's 2025 guidance says repairs should be carried out by a competent contractor as soon as reasonably practicable, and escape route doors should come first.

The Regulatory Reform (Fire Safety) Order 2005 requires the responsible person to keep fire doors in efficient working order and good repair. A sensible timeline is set out below. Buildings can almost always stay in use while the work is done, as long as the high-risk items are dealt with quickly and you keep records.

WhenWhat to do
Day 1Read the report and sort doors by priority
First few daysFix doors on escape routes that will not close or latch
Weeks 1 to 4Seals, closers, hinges, drop seals and signage on one visit
Weeks 2 to 8Replacement doorsets ordered and fitted
After the workRe-inspect, update the door schedule, keep the records

What do failed fire door repairs cost?

Repairs usually cost £150 to £900 a door + VAT, depending on the fault and how many doors are done on one visit. Replacement costs more, from about £1,000 + VAT for a basic certified FD30S doorset fitted.

Doing several doors on one visit brings the cost per door down. See fire door remedial costs and fire door cost, supply and fit for more detail.

Fault on the reportUsual fixRough cost + VAT
Seals missing, painted or damagedNew intumescent and smoke sealsTypically £30 to £150 a door fitted
Gaps outside 2 to 4mmAdjust hinges, rehang, refit sealsPart of a £150 to £900 repair
Gap under the door too bigDrop seal or thresholdPart of a £150 to £900 repair
Closer missing or not latchingAdjust or fit a new overhead closerTypically £100 to £250 fitted
Leaf damaged, frame soundNew leaf in the existing frameTypically £600 to £1,600 fitted
Not a fire door, or no evidenceNew certified doorsetFrom about £1,000, up to £3,000 or more

Can I be fined if my fire doors fail?

A failed report on its own is not an offence. Failing to act on it can be: under the Fire Safety Order, fines on conviction are unlimited, and the fire authority can serve an enforcement notice with a deadline.

Fire and rescue services usually start with advice. If defects are not dealt with, they can serve an enforcement notice setting out what must be fixed and by when. A prohibition notice that restricts use of a building is kept for serious risk. Insurers may also ask to see inspection reports and evidence that the repairs were done.

For HMOs, the council can also act under the Housing Act 2004 and the HMO licence conditions. See our HMO landlord fire safety guide.

Who pays to fix failed fire doors in a block of flats?

It depends on who owns the door under the lease. LEASE says communal doors are usually paid for through the service charge, while a flat entrance door often belongs to the leaseholder.

If the lease makes the flat entrance door part of the leaseholder's flat, the leaseholder usually pays for its repair or replacement. If the freeholder keeps it, the cost usually goes through the service charge. For larger works, the landlord must consult leaseholders under Section 20 of the Landlord and Tenant Act 1985 if any one leaseholder would pay more than £250. Our guide on who is responsible for fire doors in flats covers this in detail.

How do I close off a failed inspection properly?

Have every repaired door re-inspected against the original defect, then update the door schedule so the next check starts from an accurate record.

Keep photos, the repair notes and the re-inspection result for each door. Inspection and repair can be bought separately, so you can use any competent contractor for the work. Inspection costs from about £250 + VAT for a small building, typically £20 to £30 a door on larger ones. See fire door inspections.

We inspect and repair fire doors across Bedfordshire, Hertfordshire, London, the Thames Valley and the East Midlands.

Sources

Updated October 2026 by Sebastian Grabowski, DC Fire & Security. We inspect and repair fire doors across Bedfordshire, Hertfordshire, London, the Thames Valley and the East Midlands. Our own figures: fire door inspection statistics 2026.

Frequently Asked Questions

Is there a deadline to fix a failed fire door?
Not a fixed one. Government guidance says repairs should be done as soon as reasonably practicable, and doors on escape routes that will not close or seal should be fixed first. An enforcement notice, if served, sets its own deadline.
Can the building stay open after a failed inspection?
Usually, yes. Closing a building is rare and kept for serious, immediate risk. Deal with the high-priority doors quickly and keep records of what you have done.
Does a failed fire door have to be replaced?
Rarely. In our inspections about 8% of doors were recommended for replacement, and 95% of failed doors in finished programmes were repaired.
Who can repair a failed fire door?
A competent contractor who understands fire doors, uses parts that match the door's certification and records the work. The government guidance asks for a competent contractor.
Do repaired doors need to be inspected again?
Yes. Each repaired door should be checked against its original defect and the result recorded, so you can show the fault has been fixed.
Can a leaseholder be charged for communal fire door repairs?
Usually, through the service charge, if the lease allows it. If any leaseholder's share of a set of works is over £250, the landlord must run a Section 20 consultation first.

Send us your report or photos

Email your fire door inspection report or photos to info@dcsecurity.co.uk, or use the form. We usually come back with a fixed price the same day. Luton, Bedfordshire, Hertfordshire, Buckinghamshire and London.

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