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Fire Safety Compliance

Fire Door Inspection Checklist — Complete UK Guide 2026

A comprehensive fire door inspection checklist for UK building managers, fire wardens, and responsible persons. Covers door leaf, frame, hinges, closers, seals, glazing, signage, gaps, and hold-open devices. Aligned with the Regulatory Reform (Fire Safety) Order 2005 and BS 476 standards.

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About Fire Door Inspections

Fire doors are a legal requirement under the Regulatory Reform (Fire Safety) Order 2005 and play a critical role in protecting building occupants by containing fire and smoke within compartments. They protect escape routes, allowing safe evacuation, and limit property damage by preventing fire spread.

But fire doors only work if they are properly installed, correctly maintained, and regularly inspected. A fire door that is damaged, propped open, or missing critical components provides no protection at all. Regular inspection ensures your fire doors remain fit for purpose and legally compliant.

This guide provides a complete fire door inspection checklist for fire wardens, building managers, and responsible persons. Use it for weekly visual checks, monthly detailed inspections, and as a reference for understanding what a professional annual inspection should cover.

Understanding

Why Fire Doors Matter

Fire doors are not just doors — they are life-saving safety devices. Understanding their importance is the first step to ensuring proper inspection and maintenance.

Contain Fire and Smoke

Fire doors are designed to resist the spread of fire and smoke for a specified period (typically 30 or 60 minutes). This compartmentation is critical in preventing fire from spreading rapidly through a building, giving occupants time to evacuate safely and reducing property damage.

Protect Escape Routes

Fire doors protect stairwells, corridors, and other escape routes, ensuring that occupants can evacuate safely even when fire is present elsewhere in the building. A properly functioning fire door can mean the difference between life and death in an emergency.

Legal Requirements

Under the Regulatory Reform (Fire Safety) Order 2005, fire doors must be maintained in efficient working order. Building owners and managers have a legal duty to ensure fire doors are fit for purpose. Failure to comply can result in prosecution, unlimited fines, and imprisonment.

Insurance Compliance

Most insurance policies require fire doors to be properly maintained and inspected regularly. Non-compliant fire doors can invalidate your insurance cover, leaving you liable for the full cost of fire damage. Regular documented inspections demonstrate due diligence.

Legal Note: Under the Regulatory Reform (Fire Safety) Order 2005, failure to maintain fire doors in efficient working order can result in unlimited fines and imprisonment for the responsible person. The Fire Safety (England) Regulations 2022 additionally require annual flat entrance door checks in multi-occupied residential buildings over 11 metres.

Complete Checklist

Fire Door Inspection Checklist

A comprehensive inspection checklist covering every component of a fire door assembly. Use this for monthly and annual inspections.

Door Leaf

Door leaf is intact with no visible damage
PASSNo splits, cracks, holes, or delamination
FAILVisible damage compromising integrity
Correct fire rating label is present and legible
PASSFD30 or FD60 label visible and readable
FAILLabel missing, painted over, or illegible
No unauthorised modifications
PASSNo holes drilled, no modifications made
FAILHoles for cables, cut-down doors, or modifications
Door closes flush against the frame
PASSDoor sits flat with even contact
FAILWarped or twisted door leaf
Surface is free from excessive paint buildup
PASSPaint layers within acceptable limits
FAILHeavy paint buildup affecting operation

Door Frame

Frame is securely fixed to the wall
PASSNo movement or gaps between frame and wall
FAILFrame loose or gaps present
Intumescent strips are intact in frame rebate
PASSStrips continuous, undamaged, correct profile
FAILStrips damaged, missing, or painted over
Frame is square and true
PASSConsistent gaps around door leaf
FAILFrame distorted or out of alignment
No damage to frame structure
PASSFrame free from cracks, splits, or damage
FAILStructural damage compromising integrity
Frame matches door fire rating
PASSFrame rated to match door (FD30/FD60)
FAILFrame rating unknown or mismatched

Hinges

Minimum 3 certified fire-rated hinges fitted
PASS3 or more CE-marked hinges present
FAILFewer than 3 hinges or non-certified hinges
All hinge screws are present and tight
PASSAll screws in place, no missing or loose fixings
FAILMissing or loose screws
Hinges show no excessive wear
PASSHinge pins intact, doors operate smoothly
FAILWorn hinges, binding, or squeaking
Hinges are correct size (typically 100mm)
PASSHinges sized appropriately for door weight
FAILUndersized hinges for door application
Hinges are free from paint buildup
PASSHinges operate freely without obstruction
FAILPaint preventing free movement

Door Closers

Door self-closes from any position
PASSDoor closes and latches from fully open
FAILDoor does not close or latch properly
Closing speed is correctly adjusted
PASSDoor closes at controlled, consistent speed
FAILDoor slams or closes too slowly
Closer is securely fixed to door/frame
PASSCloser body and arm firmly attached
FAILCloser loose or components missing
Closer is fire-rated certified
PASSCE/BS EN 1154 marked closer present
FAILNon-fire-rated closer or no marking visible
Closer arm is intact and undamaged
PASSArm operates correctly, no damage
FAILBroken, bent, or disconnected arm

Intumescent & Smoke Seals

Intumescent strips are present and intact
PASSContinuous strips around frame/door edge
FAILStrips missing, damaged, or incomplete
Cold smoke seals are in good condition
PASSBrush or blade seals flexible and intact
FAILSeals worn, brittle, or missing
Seals are not painted over
PASSSeals free from paint and debris
FAILPaint on seals affecting performance
Seals provide continuous coverage
PASSNo gaps in seal around full perimeter
FAILGaps or breaks in seal continuity
Seals are correct size and profile
PASSSeals match door/frame specification
FAILIncorrect seal size or profile

Glazing

Glass is fire-rated (where fitted)
PASSFire-rated glass with certification mark
FAILNon-fire-rated glass in fire door
Glazing beads are intact and secure
PASSBeads secure, correct intumescent material
FAILLoose or missing glazing beads
Glass shows no damage or cracks
PASSGlass intact with no visible defects
FAILCracked, chipped, or damaged glass
Correct glazing system used
PASSFire-rated glazing system with certification
FAILIncompatible or non-rated glazing
Intumescent glazing tape present
PASSIntumescent tape around glass perimeter
FAILMissing or incomplete tape

Handles & Ironmongery

Door handle operates correctly
PASSHandle moves freely, latch retracts fully
FAILHandle stiff, broken, or malfunctioning
Lock/latch is fire-rated certified
PASSCE/BS EN 12209 marked lock present
FAILNon-certified lock or latch fitted
Handle is securely fixed
PASSHandle tight with all fixings present
FAILLoose handle or missing fixings
No damage to handle or lock
PASSAll ironmongery in good condition
FAILDamaged, broken, or worn components
Emergency release works correctly
PASSPanic hardware operates from inside
FAILEmergency release fails to operate

Signage

Fire door keep shut sign fitted
PASSBS 5499 compliant sign on both sides
FAILSign missing or incorrect type
Signs are correctly positioned
PASSSigns at eye level, clearly visible
FAILSigns poorly positioned or obscured
Signs are in good condition
PASSSigns clean, legible, and secure
FAILSigns damaged, faded, or peeling
Correct signage for door type
PASS'Keep shut' or 'Keep locked' as appropriate
FAILWrong sign for door application
Automatic hold-open signage (if applicable)
PASSSigns indicating hold-open device fitted
FAILMissing signage for hold-open devices

Gaps & Clearances

Top gap does not exceed 3mm
PASSGap 2-3mm measured with feeler gauge
FAILGap exceeds 3mm tolerance
Side gaps do not exceed 4mm
PASSHinge and latch side gaps 2-4mm
FAILSide gaps exceed 4mm tolerance
Threshold gap is within tolerance
PASSBottom gap as per door certification
FAILThreshold gap exceeds specification
Gaps are consistent around perimeter
PASSEven gaps top, bottom, and sides
FAILUneven gaps indicating alignment issues
Door does not bind or scrape
PASSDoor operates freely throughout arc
FAILDoor binds on frame or floor

Hold-Open Devices

Device is fire-safe certified (if fitted)
PASSBS EN 1155 compliant device present
FAILNon-certified hold-open device
Device releases on fire alarm activation
PASSDoor releases when alarm sounds
FAILDevice fails to release on alarm
Manual release is accessible
PASSRelease lever/button within reach
FAILRelease inaccessible or broken
Door closes fully after release
PASSDoor closes and latches after release
FAILDoor fails to close after release
Device is correctly maintained
PASSRegular testing documented
FAILNo maintenance records or testing
Inspection Schedule

How Often Should Fire Doors Be Inspected?

Different inspection types at different frequencies ensure your fire doors remain compliant and effective.

Weekly Checks

Fire Wardens, Responsible Persons · Visual Inspection

  • Visually check fire doors are not obstructed or propped open
  • Check keep shut signs are visible and legible
  • Verify door closers are not disconnected
  • Report any obvious damage immediately
  • Ensure fire doors are not being used as notice boards

Monthly Checks

Facilities Managers, Building Managers · Detailed Inspection

  • Test all fire doors self-close and latch from fully open
  • Check for damage to door leaves, frames, and seals
  • Verify intumescent strips and smoke seals are intact
  • Check all hinges are secure with no missing screws
  • Test hold-open devices release correctly

Annual Checks

Fire Door Installers, Third-Party Certifiers · Professional Inspection

  • Full inspection by competent person against BS 476/BS EN 1634-1
  • Calibrated measurement of all gaps
  • Detailed condition report with photographic evidence
  • Certification of compliant doors
  • Prioritised remedial recommendations for defects

After Any Incident

All Responsible Persons · Post-Incident Inspection

  • Inspect any fire door affected by impact or damage
  • Check doors after any building work or maintenance
  • Inspect doors after fire alarm activations
  • Re-check doors following any remedial works
  • Document all post-incident inspections
Issues & Solutions

Common Fire Door Problems

Understanding common defects helps you identify issues during inspections and take corrective action.

Propped Open

Fire door cannot perform its function if held open. Fire and smoke spread unchecked.

Common Causes

  • Wedges, bins, or furniture used to hold doors open
  • Door closers disconnected or removed
  • Staff convenience in high-traffic areas
  • Lack of awareness of legal requirements

Solution

Install automatic hold-open devices connected to fire alarm system, or enforce strict no-propping policy with staff training.

Damaged Seals

Missing or damaged intumescent strips and smoke seals allow fire and smoke to pass through gaps.

Common Causes

  • Impact damage from trolleys or equipment
  • Wear and tear over time
  • Painting over seals during decoration
  • Poor quality original installation

Solution

Replace seals with correct specification for the doorset. Use Lorient or equivalent certified products. Document replacement in maintenance records.

Missing Signs

Without clear signage, occupants may not understand the door must remain closed. Legal non-compliance.

Common Causes

  • Signs removed during decoration and not replaced
  • Signs damaged or faded over time
  • Original installation incomplete
  • Doors repainted without sign refitting

Solution

Install BS 5499 compliant fire door signs on both sides of every fire door. Include in routine inspection checklists.

Incorrect Fire Rating

Door cannot provide required fire resistance. Building occupants at risk. Insurance may be invalidated.

Common Causes

  • Non-fire-rated doors fitted by mistake
  • FD30 door fitted where FD60 required
  • Door modified on-site losing certification
  • Counterfeit or non-certified products

Solution

Commission a fire door survey to verify ratings. Replace non-compliant doors with certified doorsets. Document all specifications.

Poor Installation

Even certified doors fail if incorrectly installed. Gaps, misalignment, and missing components compromise performance.

Common Causes

  • Installation by non-specialist contractors
  • Frame not square or securely fixed
  • Incorrect ironmongery fitted
  • No commissioning or handover documentation

Solution

Use third-party certified fire door installers (BM Trada, Firecare, or equivalent). Require installation certificates and photographic evidence.

Roles & Responsibilities

Who Should Inspect Fire Doors?

Different people play different roles in the fire door inspection process, each with specific responsibilities and competence requirements.

Responsible Person / Fire Warden

Weekly / Monthly · Visual checks and basic functional tests

Responsibilities

  • Weekly visual inspection of all fire doors
  • Monthly functional test of self-closing
  • Check signage is present and visible
  • Report defects to facilities manager
  • Maintain inspection logbook

Competence Required

Basic fire safety awareness training. Understanding of fire door purpose and common defects.

Fire Door Installer / Specialist

Annually · Detailed inspection with gap measurement

Responsibilities

  • Full condition assessment against BS 476-22
  • Calibrated gap measurement
  • Assessment of all ironmongery
  • Photographic condition report
  • Remedial recommendations

Competence Required

Third-party certification (BM Trada Q-Mark, Firecare, FIRAS). BS 8214 trained and assessed.

Third-Party Certification Body

Annually or bi-annually · Independent audit and certification

Responsibilities

  • Independent verification of compliance
  • Certification of compliant doorsets
  • Audit of inspection and maintenance records
  • Compliance reporting for insurers
  • Expert witness if required

Competence Required

UKAS accredited certification body. Independent from installation and maintenance contractors.

Documentation

Record Keeping for Fire Door Inspections

Proper documentation is essential for demonstrating compliance to fire brigades, insurers, and enforcement officers.

Inspection Logs

Documented record of every inspection carried out

Contents

  • Date and time of inspection
  • Name of person carrying out inspection
  • List of doors inspected (by location/ID)
  • Defects identified with photographs
  • Actions taken or recommended
  • Follow-up dates

Retention: Retain for minimum 5 years or life of doorset

Certificates

Installation and inspection certificates

Contents

  • Fire door installation certificate
  • Third-party inspection certificate
  • Remedial works completion certificate
  • Product certification (door, frame, ironmongery)
  • Competence certificates for inspectors

Retention: Retain for life of building or doorset

Remediation Records

Documentation of all repairs and replacements

Contents

  • Defect identified and date reported
  • Remedial action taken
  • Date remedial works completed
  • Contractor/technician details
  • Post-remedial inspection confirmation
  • Costs incurred

Retention: Retain for minimum 5 years

Free Resource

Download Fire Door Inspection Checklist

Copy this checklist template for your own inspections. Print and use on-site, or adapt for your building's specific requirements.

Checklist Template

FIRE DOOR INSPECTION CHECKLIST — UK GUIDE 2026

=== DOOR INFORMATION ===
Door ID/Location: _______________________
Date of Inspection: _______________________
Inspector Name: _______________________

=== DOOR LEAF ===
☐ Door leaf intact, no damage
☐ Fire rating label present and legible (FD30/FD60)
☐ No unauthorised modifications
☐ Door closes flush against frame
☐ Surface free from excessive paint

=== DOOR FRAME ===
☐ Frame securely fixed to wall
☐ Intumescent strips intact
☐ Frame square and true
☐ No structural damage
☐ Frame matches door rating

=== HINGES ===
☐ Minimum 3 certified hinges fitted
☐ All screws present and tight
☐ No excessive wear
☐ Correct hinge size (typically 100mm)
☐ Hinges free from paint buildup

=== DOOR CLOSER ===
☐ Door self-closes from any position
☐ Closing speed correctly adjusted
☐ Closer securely fixed
☐ Closer is fire-rated (CE/BS EN 1154)
☐ Closer arm intact and undamaged

=== SEALS ===
☐ Intumescent strips present and intact
☐ Cold smoke seals in good condition
☐ Seals not painted over
☐ Continuous seal coverage
☐ Correct seal size and profile

=== GLAZING (if applicable) ===
☐ Glass is fire-rated
☐ Glazing beads intact and secure
☐ No damage to glass
☐ Correct glazing system used
☐ Intumescent tape present

=== HANDLES & IRONMONGERY ===
☐ Handle operates correctly
☐ Lock/latch is fire-rated certified
☐ Handle securely fixed
☐ No damage to ironmongery
☐ Emergency release works correctly

=== SIGNAGE ===
☐ Fire door keep shut sign fitted
☐ Signs correctly positioned
☐ Signs in good condition
☐ Correct signage for door type
☐ Hold-open device signage (if applicable)

=== GAPS & CLEARANCES ===
☐ Top gap ≤ 3mm
☐ Side gaps ≤ 4mm
☐ Threshold gap within tolerance
☐ Gaps consistent around perimeter
☐ Door does not bind or scrape

=== HOLD-OPEN DEVICE (if fitted) ===
☐ Device is fire-safe certified
☐ Releases on fire alarm activation
☐ Manual release accessible
☐ Door closes fully after release
☐ Device correctly maintained

=== OUTCOME ===
☐ PASS — Door compliant
☐ MINOR DEFECTS — Remediate within 3 months
☐ MAJOR DEFECTS — Remediate urgently
☐ REPLACE — Door beyond repair

Notes/Defects:
_______________________________________
_______________________________________
_______________________________________

Next Inspection Due: _______________________
Inspector Signature: _______________________
FAQs

Frequently Asked Questions

What is the legal requirement for fire door inspections in the UK?
Under the Regulatory Reform (Fire Safety) Order 2005, the 'responsible person' must ensure that fire safety measures, including fire doors, are maintained in efficient working order and in good repair. While the Order doesn't specify inspection frequencies, regular documented inspections are the accepted way to demonstrate compliance. The Fire Safety (England) Regulations 2022 additionally require annual checks of flat entrance doors in multi-occupied residential buildings.
How often should fire doors be inspected?
BS 9999 and industry guidance recommend: weekly visual checks by fire wardens or responsible persons, monthly functional checks by facilities managers, and annual detailed inspections by competent fire door specialists. High-traffic doors (corridors, stairwells, main entrances) may require more frequent inspection – typically every 6 months. Always follow your fire risk assessment recommendations.
What is the correct gap tolerance for fire doors?
The accepted gap tolerance is 3mm (±1mm) on the top and both sides, giving an acceptable range of 2-4mm. The threshold gap is typically specified by the door manufacturer but should generally not exceed 4mm for FD30 doors. Gaps should be measured with calibrated feeler gauges, not estimated visually.
Who is qualified to inspect fire doors?
Weekly and monthly visual checks can be carried out by trained fire wardens or responsible persons with basic fire door awareness. Annual detailed inspections should be carried out by competent fire door specialists with third-party certification such as BM Trada Q-Mark, Firecare, or FIRAS. For certification purposes, an independent third-party certification body may be required.
What happens if a fire door fails inspection?
Defects should be categorised by severity. Minor defects (worn seals, missing signage) should be remediated within 3 months. Major defects (failed closers, excessive gaps) should be remediated urgently – typically within 7-28 days. Doors graded as 'beyond repair' should be replaced immediately with certified doorsets. All remedial works must be documented.
Can I repair a fire door myself?
Basic maintenance such as cleaning, lubricating hinges, and replacing signage can be carried out in-house. However, replacement of intumescent seals, door closers, locks, or any modification to the door leaf should be carried out by a competent fire door specialist. Incorrect repairs can invalidate the door's certification and compromise fire resistance.
What is the difference between FD30 and FD60 fire doors?
FD30 doors provide 30 minutes of fire resistance. FD60 doors provide 60 minutes. The rating required is determined by your fire risk assessment and building regulations. FD60 doors are typically required in higher-risk areas or where longer evacuation times are needed. The entire doorset – including frame, ironmongery, and seals – must match the fire rating.
Do all fire doors need intumescent strips?
Yes, modern fire doors require intumescent strips in the frame rebate or door edge. These strips expand when exposed to heat, sealing the gap between door and frame. Some older doors may have rebated intumescent material in the frame. If strips are missing or damaged, the door's fire resistance is compromised. Replacement strips must match the door specification.
Is it illegal to prop open a fire door?
Yes, propping open a fire door with wedges, bins, or other objects is a breach of fire safety regulations. Fire doors must be kept closed unless fitted with an automatic hold-open device that is connected to the fire alarm system and releases on activation. The 'responsible person' can be prosecuted for allowing fire doors to be propped open.
How long does a fire door last?
A well-maintained fire door in a low-traffic location can last 20-30 years. However, high-traffic doors in schools, hospitals, and commercial buildings may need replacement every 10-15 years due to wear and tear. Regular inspections will identify when a door is approaching end of life. Damage, modifications, or changes to building use may require earlier replacement.
What records do I need to keep for fire door inspections?
You should maintain: inspection logs with dates, findings, and actions; installation certificates for all doorsets; remedial works records; product certification for doors, frames, and ironmongery; and competence records for inspectors. Records should be retained for at least 5 years (or the life of the doorset for installation certificates) and be available for fire brigade inspection.
Do I need a professional fire door inspection if I do my own weekly checks?
Yes, weekly visual checks by staff are important but are not a substitute for professional inspection. A competent fire door specialist will carry out detailed inspection against BS 476-22 and BS EN 1634-1, measure gaps with calibrated equipment, assess ironmongery certification, and provide documented reports. Most insurers and fire risk assessments require at least annual professional inspection.

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